Brake Pads Powder Coating Line
Infrared Heating: Energy-Saving Innovation for Faster Production
Fu Chun Jiang Pro Brake Pads Machines integrates cutting-edge infrared heating technology into its Brake Pads Powder Coating Line, delivering superior performance compared to traditional electric heating systems under the same power input.
Instead of conventional conduction heating tunnels, the line adopts specialized short and medium-wave infrared radiation, enabling 30% to 50% energy savings during operation.
A standout feature is its rapid temperature rise: it reaches 200℃ from ambient temperature in just 4 to 5 minutes, far outpacing the 40–60 minutes required by traditional heating systems, thus shortening production cycles and boosting throughput significantly.
Compact Structure with Enhanced Cooling Efficiency
Infrared wave heating focuses exclusively on the brake pad surface, minimizing internal heat loss and drastically reducing the overall length of the heating tunnel.
This space-efficient design is ideal for manufacturing facilities with limited floor space, addressing a common challenge in brake pad production environments.
Surface-targeted heating also shortens cooling time and reduces power consumption in the cooling tunnel, optimizing the entire heating-cooling workflow for greater efficiency.
Precision Powder Coating for Consistent, High-Quality Finishes
The powder coating system serves as the core of the production line, responsible for precise initial powder application on brake pad surfaces.
Advanced spraying technology ensures uniform coating coverage, even when handling brake pads of varying sizes and shapes.
Strict control over powder dosage across the entire brake pad surface is maintained— a critical factor in ensuring product durability and meeting the high-quality standards set by Fu Chun Jiang Pro Brake Pads Machines.
Seamless Transition System for Uninterrupted Operation
The transition section connects different processing stages, facilitating smooth transfer of brake pads between processes and minimizing production downtime.
Its refined structure ensures safe, efficient transportation while preserving the integrity of the powder coating, preventing damage or unevenness before subsequent processing steps.
Electrostatic Coating: Strong Adhesion & Automated Precision
The line is equipped with a built-in high-voltage automatic electrostatic powder coating device, which uses electrostatic force to firmly bond powder particles to brake pad surfaces.
This design guarantees long-lasting coating adhesion, while automated operation reduces manual intervention— improving both process efficiency and coating precision.
Powder Recycling System: Waste Reduction & Cost Savings
A pulse-type powder recovery device collects excess unapplied powder, which is then recycled through a closed-loop system to minimize waste.
This recycling process lowers the cost of new powder procurement and maintains powder quality for repeated use, supporting sustainable manufacturing practices.
Cooling & Discharging: Streamlined Post-Coating Handling
After powder coating heating and curing, the cooling tunnel rapidly cools brake pads to a handleable temperature, leveraging the surface-heating advantage of infrared technology to shorten cooling time.
Cooled brake pads are discharged through a dedicated area, ready for subsequent inspection or packaging without unnecessary delays.
Electrical Control System: Stable Operation & Energy Optimization
The electrical control system manages power supply to all line components, ensuring each part receives the correct power input at the right time for stable, reliable operation.
It monitors energy consumption in real time, allowing for easy adjustments to further enhance energy efficiency— aligning with the cost-effective and sustainable manufacturing philosophy of Fu Chun Jiang Pro Brake Pads Machines.