Brake Pads Combined Grinding Machine

Integrated 4-in-1 Processing: Maximize Efficiency, Minimize Interruptions

The Brake Pads Combined Grinding Machine from Fu Chun Jiang Pro Brake Pads Machines revolutionizes brake pad manufacturing by merging four essential processing steps into one compact, high-performance system—eliminating the inefficiencies of traditional segmented production.
  • Eliminates redundant material handling and transfer between separate workstations, a major source of unplanned downtime and increased production costs in conventional setups.
  • Seamlessly integrates slotting, coarse grinding, fine grinding, and dust cleaning into a single continuous workflow, ensuring non-stop production cycles.
  • Boosts throughput dramatically without compromising processing precision, adhering to the rigorous quality benchmarks required for modern automotive brake pad production.

Dedicated Grinding Modules: Engineered for Optimal Brake Performance

Three specialized grinding units work in tandem to deliver consistent, high-quality surface finishes and structural accuracy—critical for brake pad durability and braking efficiency.
  • Rough Grinding Unit: Equipped with an 11.25 Kw motor-driven vertical spindle, this module enables rapid, uniform material removal to achieve the required preliminary thickness efficiently.
  • Slot Grinding Unit: Features a 7.5 Kw horizontal spindle, designed for precise slot formation with consistent depth and width—key to enhancing heat dissipation and braking responsiveness.
  • Fine Grinding Unit: Boasts a 7.5 Kw vertical spindle for a smooth, uniform surface finish; all spindles operate at 2,950 RPM to balance processing speed and precision.

Adjustable Traveling Mechanism: Stability for Continuous Operation

Designed for flexibility and long-term reliability, the traveling mechanism adapts to diverse brake pad specifications, aligning with Fu Chun Jiang Pro Brake Pads Machines’ focus on practical, production-ready equipment.
  • Adjustable feeding speed (0–4.2 m/min) optimizes each processing stage: higher speeds for coarse grinding (efficiency-focused) and lower speeds for fine grinding (precision-prioritized).
  • Powered by a durable induction motor and 1.5 Kw geared motor, ensuring stable power output and minimal maintenance requirements for long production runs.
  • Magnet rail design securely holds brake pads in place during movement, preventing displacement; roller chain feeding handles heavy loads and continuous operation seamlessly.

Automated Auxiliary Systems: Reduce Labor, Streamline Operations

Integrated automated components minimize manual intervention, further improving production efficiency and process consistency.
  • Automated Loading Adjustment Device: Quickly adapts to different brake pad sizes and types, reducing setup time and maximizing throughput.
  • Brush Cleaning Unit: Driven by a 180 W induction motor, effectively removes grinding debris and dust; adjustable height ratio (1:6) ensures thorough cleaning across all brake pad specifications, maintaining a safe workspace.

Turnover Device: Ensure Uniform Surface Grinding

  • Features a division degree of 90rad×4, enabling 90-degree incremental rotation of brake pads during processing to cover all surfaces evenly.
  • Guarantees consistent grinding quality across the entire brake pad surface, meeting the strict performance and safety requirements of automotive brake systems.