Brake Pads Back Plates Gluing Machine


Integrated Core Components & Streamlined Semi-Automatic Operation
- Integrates key functional modules, including a professional glue spraying chamber, precision conveying mechanism, touch screen control system, and stable pneumatic system.
- All components are rigorously selected to meet the high-quality manufacturing standards of Fu Chun Jiang Pro Brake Pads Machines, ensuring long-term stable and efficient operation even under continuous production conditions.
- Semi-automatic workflow reduces manual intervention: operators only need to place steel back plates on customized glue spraying jigs, which are then automatically conveyed to the gluing station for precise spraying.
- Post-gluing, workpieces are smoothly transferred to the connected oven for integrated drying and cooling, forming a continuous production cycle to enhance overall productivity.
High-Precision Glue Spraying Capabilities
- Conveyor speed features stepless adjustment (0.1-8m/s), controlled by a high-performance motor and frequency converter, enabling flexible adaptation to different production rhythms and product specifications.
- Gun movement is driven by a DC servo motor, with adjustable speed (0.1-80000mm/s) and stroke (0-700mm), perfectly matching the gluing requirements of various sizes and models of brake pad back plates.
- A glue collection tray at the bottom of the spray chamber recycles excess glue; after professional dilution, analysis and filtration, the recycled glue can be reused to reduce material waste and production costs.
- Equipped with an integral water chamber (split-type optional) with a width of approximately 1000mm; the spray gun pump has digital display and adjustable functions, achieving precise control of glue thickness (0.05mm-0.2mm) with a tolerance of ±0.05mm.
User-Friendly Drying Tunnel & Easy Maintenance
- Each section of the drying tunnel can be opened automatically, facilitating daily maintenance and cleaning, reducing equipment downtime, and improving equipment utilization.
- Adopts a high-quality stainless steel mesh conveyor belt, matched with a frequency conversion motor and gearbox, realizing stepless speed adjustment for stable and reliable workpiece conveying.
- Composed of 3 independent temperature control zones, equipped with 30 infrared heat pipes (total heating power 45KW) and a maximum design temperature of 200°C, fully meeting the drying process requirements of different brake pad products.
Efficient Cooling System for Enhanced Durability
- After drying, workpieces enter the cooling system and are quickly cooled to below 40°C, allowing immediate packaging and improving overall production efficiency.
- Equipped with two 2.2KW induced draft fans to provide strong airflow, accelerating heat dissipation and ensuring stable and uniform cooling effect.
- The transmission part of the cooling channel adopts a frequency conversion motor and gearbox for stepless speed regulation; imported electrical components and stainless steel mesh conveyor belt enhance durability and service life, consistent with the reliable quality concept of Fu Chun Jiang Pro Brake Pads Machines.
Key Technical Specifications
- Overall production line length: 15 meters; total power: 50KW; production capacity: 2500-3500 pieces per hour, fully meeting the production needs of medium and large-scale enterprises.
- Equipped with height-adjustable steel machine feet, 3 frequency converters (1.5KW-3KW), 3 gearboxes and 3 matching motors, ensuring stable and smooth operation of the entire equipment.
- Standard configuration includes one 800×1700mm power distribution cabinet, one 1.5KW DC servo motor and a dedicated touch screen control cabinet; all components adopt standardized design for easy maintenance and replacement.
- Auxiliary equipment includes one No.5 induced draft fan, one circulating water pump, two 2.2KW cooling machines, one spray gun with glue supply pump and watering can, and two inlet/outlet unpowered worktables (spray adhesive jigs and revolving cars are not included).
