Brake Pads Back Plates Automatic Blanking System

Unmatched Productivity Driven by Intelligent Automation

  • Designed specifically for precision blanking in brake pad back plate manufacturing, this system serves as the core component for lean, efficient production lines.
  • Integrated with advanced automation technologies from Fu Chun Jiang Pro Brake Pads Machines, it achieves exceptional operational stability and throughput, breaking through the productivity limitations of manual and semi-automated blanking.
  • The automated feeding mechanism replaces labor-heavy manual handling, enabling 24/7 continuous operation and substantially boosting overall workshop productivity.

Flexible Material Handling for Diverse Production Demands

  • Adaptable to various manufacturing scenarios, the system supports steel sheets up to 3000mm x 1500mm, suitable for both small-batch custom orders and large-scale automotive mass production.
  • This flexibility is aligned with the professional flexible manufacturing capabilities of Fu Chun Jiang Pro Brake Pads Machines, ensuring efficient delivery of diverse customer requirements without compromising speed.
  • With a maximum clamping thickness of 10mm, it securely fixes steel sheets during blanking, preventing displacement, cutting errors, and material waste even in high-volume continuous operations.

High-Speed Operation with Precise Performance

  • Featuring a maximum moving speed of 500mm/s, the system significantly shortens production cycles, accelerating the mass production process of brake pad back plates.
  • It maintains a movement precision of ≤±0.1mm, fully complying with strict dimensional standards for both standard passenger car and complex commercial vehicle brake pad back plates.
  • The perfect balance of speed and precision reflects the rigorous engineering standards of Fu Chun Jiang Pro Brake Pads Machines, meeting the high-quality requirements of automotive component manufacturing.

Ergonomic Design & Reliable Clamping Performance

  • The 3000X2450mm workbench provides a spacious and stable platform, allowing multi-piece blanking in a single operation to further improve production efficiency.
  • Equipped with a universal ball design, the workbench enables smooth loading and unloading of steel sheets, reducing friction and avoiding surface scratches on raw materials.
  • The pneumatic clamping system delivers fast and strong clamping force, ensuring stable sheet fixation during blanking to enhance cutting precision and operational safety.

Stable Power Supply for Uninterrupted Production

  • Powered by a 6.5kw unit, the system provides consistent energy output for high-speed and precision blanking tasks, preventing overheating and power-related downtime.
  • The optimized power configuration maintains stable performance throughout daily production shifts, supporting seamless integration into continuous automated production lines.