Brake Linings Automatic Pressing System

Safety-Critical Performance Benchmarks (Non-Negotiable)

As a core production asset for brake components in automotive and construction machinery industries, the Brake Linings Automatic Pressing System directly determines product qualification rates and market competitiveness.
Three non-negotiable performance standards underpin its reliability, each directly influencing brake safety and service life:
  • Superior structural stability to withstand prolonged braking stress, preventing deformation and structural fatigue even in high-load scenarios.
  • Consistent friction coefficients that ensure stable, reliable braking performance across varying operating temperatures and working conditions.
  • Precision dimensional accuracy for seamless integration with brake substrates, eliminating assembly gaps and potential safety hazards.
These standards are achieved through precise control of pressing pressure, molding temperature, and cycle timing—key optimizations exclusively engineered for industrial applications by Fu Chun Jiang Pro Brake Pads Machines.

Integrated Molding & Intelligent Process Regulation

The system’s consistent performance stems from its integrated servo-hydraulic drive and intelligent process control, which form its core technical edge.
Key operational capabilities include:
  • One-step molding of mixed friction materials (resin binders, reinforcing fibers, metal particles) onto brake substrates, following pre-set pressure and temperature parameters.
  • Full closed-loop control throughout the entire production process—from material feeding to pressure holding—using built-in precision sensors and PLC controllers to avoid density irregularities caused by human error.
  • Dynamic pressure adjustment modules that fine-tune parameters based on friction material viscosity and substrate type, ensuring consistent inter-batch bonding strength.
This intelligent design, refined by Fu Chun Jiang Pro Brake Pads Machines, enhances the system’s adaptability to diverse production requirements in the brake component industry.

Core Components & Functional Highlights

Servo-Hydraulic Drive Unit (Power Core)

Composed of servo motors, high-precision hydraulic pumps, and precision control valves, this unit outperforms traditional hydraulic presses in both stability and energy efficiency.
  • Energy-saving design reduces power consumption by approximately 70% via on-demand oil supply control, complying with modern industrial energy efficiency standards.
  • Servo motors adjust pump speed in real time, enabling slider speeds of 50-175 mm/s (fast descent) and 5-20 mm/s (slow feeding) to balance production efficiency and molding precision.
  • Wear-resistant hydraulic seals and built-in oil temperature monitoring (automatic cooling activates above 50℃) extend component service life and reduce unplanned downtime.

Intelligent Control System

As the "brain" of the system, it integrates advanced PLC control and human-machine interface (HMI) technology to simplify operation and ensure process accuracy.
  • User-friendly HMI allows for easy parameter setting, real-time process monitoring, and fault alarm display, reducing operational complexity.
  • Data logging and storage functions record key production parameters (pressure, temperature, cycle time), facilitating quality traceability and process optimization.
  • Seamless compatibility with factory production management systems, supporting automated production line integration—another technical advantage optimized by Fu Chun Jiang Pro Brake Pads Machines.